How to reduce energy consumption of solenoid valves?

How to reduce energy consumption of solenoid valves?

It is essential to keep a minimum electricity consumption in this century. And do you know, solenoid valves can save lots of energy, even if you have a complicated systems with many solenoids. Get to understand the different features of solenoid energy consumption and learn how to choose the best solenoid valves for optimized energy consumption.

What are the factors that affects the energy consumption of solenoids?

  • Design or type of solenoid valve: Different types of solenoid valves can be significant in influencing the energy consumption:
    – Direct or indirect operated: Indirect solenoid valves consume less energy but they can’t be used in every application.
    – Normally Open or Normally Closed: This is part of the design of the valve, but needs special attention as it impacts the energy consumption, liable on the required cycle pattern.
  • Design or type of solenoid valve: There are 2 types of solenoid valves that affects the energy consumption, which are:-
  • Dimension of the solenoid valve: If you over-dimension the valve it might work perfectly, but it will consume too much of energy.
  • Cycle pattern of the solenoid: The way a solenoid valve is anticipated to operate, in terms of the number of opening and closing cycles as well as the times the valves need to stay closed or open, plays a big role in choosing the right model. Every solenoid valve will have a completely different energy consumption, based on the cycle pattern. Selecting the right valve for your cycle process will save a lot of energy.
  • Peak currents during opening: The current (peak current) to lift the plunger needs to be higher than the current (holding current) necessary to hold the plunger against the stop in the open position.

    – AC or DC power: They have different levels of energy consumption.
    – Latching solenoid valves: A solenoid valve with a built in permanent magnet to avoid holding currents.
    – Additional circuitry to reduce the holding current: This can reduce the energy consumption.

Do you require pneumatic products for your production line or factory?

EC Pneumatic & Hardware has over 16+ years’ experience in the industry, enabling us to source the right mechanisms for your pneumatic components in Malaysia based on respective requirements. As a primer pneumatic component supplier in Malaysia, our products are of first-class quality & performance, which makes it easy to fit in your desired workflow. We also carry a collection of leading brands and manufacturers in the industry such as SWISH, CKD, Parker, SMC, ASCO, JISAN and heaps more. Check out our offerings of pneumatic products.

If you’re interested in working with EC Pneumatic & Hardware, contact us today.

To place an order or request for a quote, do contact us & our team of experts will get back to you with their professional advice. 

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related articles & products

Selecting the right pneumatic component or material to suit any pneumatic application is important to ensure a long service life. Read the articles below to know more about it’s specification & features.

Solenoid Valve

An electromechanical controlled valve

Pilot Valve

The driving force on process valves 

Auxiliary Valve

An essential supporting tool for air preparation

Mechanical Valve

A wide variety of valves are available for all types of air systems.

Fluid Control Valve

Transfer of fluid and/or solids in a pipe around a system. 

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